Lucid Imaging

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Opticheck® VDP Inspection System

The Opticheck® VDP Inspection System is an advanced system engineered for seamless integration into online printing machines and slitter rewinders. With support for a diverse array of variable data types and materials, including alphanumerical data, 1D and 2D codes, and various web widths up to 800mm, it ensures comprehensive inspection capabilities. Operating at speeds of up to 300 MPM, equipped with high-performance line scan cameras and High Brightness LED light sources, the system delivers exceptional resolution and accuracy. Highlights include identity verification, duplication detection, validation with master files, Deep learning based OCR and real-time monitoring of production trends. The Digital Review System facilitates efficient verification of rejected images, streamlining the quality control process.

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Description

Specification of Opticheck® VDP Inspection System

Product Type Variable Data Inspection System
Machine Type Online Printing Machine, Slitter Rewinder
Type of VDP
  • Alphanumerical data (Serial Number & Random Number)
  • 1D code reading
  • 1D code grading
  • 2D code reading
  • 2D code grading
  • OCV (Optional)
Type of Material Web, Sheet
Web Width Up to 800 mm
Speed Up to 300 MPM
Camera Type Line scan camera
Resolution 0.04 mm/px
Light Source High brightness LED light

Opticheck VDP Inspection System

Highlights of Opticheck® VDP Inspection System

  • High-resolution imaging: Ensures accurate reading of serial numbers.
  • Small font reading capability: Can reliably read fonts as small as 5 pt.
  • Deep learning-based OCR: Delivers impressive accuracy in optical character recognition.
  • Mismatch and continuity check: Compares outputs to the run chart to detect mismatch and gaps in serial numbers.
  • Identity check: Verifies that multiple variable data fields within a single up are identical where required.
  • Duplication check: Identifies and flags duplicate entries across the entire job.
  • VDP master file validation: Confirms that printed variable data matches the master file used for printing.
  • Live production monitoring: Shows production trends, inspection results, failure rates, task specifics and real-time KPIs.
  • Digital review system: Allows detailed review and verification of failed images.
  • Defect stoppage for rewinder: Stops defective ups on the correction table for rework.
  • Optional UV inspection: Supports inspection of UV-printed variable data.
  • Versatile font handling: Capable of processing a wide range of system fonts.

Scope of Inspection

Alphanumerical (OCR)
Alphanumerical (OCR)

Alphanumerical (OCV)
Alphanumerical (OCV)

1D Code Reading
1D Code Reading

1D Code Grading
1D Code Grading

2D Code Reading
2D Code Reading

2D Code Grading
2D Code Grading