Lucid Imaging

Availability: In Stock

OptiCheck®CARTON (Autoprint Checkmate 50)

Lucid Imaging is excited to present the Autoprint CHECKMATE 50, a groundbreaking carton inspection system developed in collaboration with Autoprint. This innovative solution combines Lucid Imaging’s advanced imaging technology with Autoprint’s dedication to excellence, resulting in a product that redefines print quality control.

The Autoprint CHECKMATE 50 boasts unparalleled accuracy in detecting print defects and foil errors, ensuring defect-free products with 100% precision. Beyond detection, it efficiently segregates good and defective cartons, streamlining the quality control process and boosting overall efficiency.

This partnership enables us to offer a versatile solution that meets diverse industry needs, from offline inspection of cartons and sheets to online web inspection, color measurement, paper inspection, and tailored solutions.

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Description

Technical Specifications of Autoprint CHECKMATE 50

Maximum Carton Size 400 x 500 mm
Minimum Carton Size 100 x 100 mm (W x L)
Paper Thickness 180 to 450 gsm
Camera Resolution 0.12 mm
Light Source Independent LED light for each camera
Suction Blower 11.25 Kw
Total Power 20 Kw (27 Hp)
Weight 2800 Kgs (Approx.)
Dimensions 6600 x 3670 x 1980 mm (L x W x H)

Autoprint CHECKMATE 50

Features of Autoprint CHECKMATE 50

  • Efficient bottom feeding system with vibrator ensures smooth carton feeding and minimizes disruptions.
  • Air jets remove dust and fluff from cartons, helping maintain print quality and consistency.
  • Vacuum belt under the camera holds the carton firmly in place for precise inspection.
  • Camera 1: 4K colour tri-linear camera for inspection of printing defects.
  • Camera 2: 4K black & white camera for checking foil defects.
  • Camera 3: Bottom 4K black & white camera for checking presence of dead insects.
  • High-speed, fail-proof pneumatic ejection system with air jets to effectively segregate good and defective cartons.
  • Curved conveyor enables separate collection of rejected cartons for streamlined quality control.
  • Delivery stacker with servo control for precise stream stacking of cartons.
  • Air jets for periodic cleaning of camera lenses to ensure consistent inspection quality.
  • Ergonomically placed operator control with touch panel for convenient operation.
  • Separate panel with computer allows viewing of good and rejected cartons on the run.
  • Rugged machine frame design for long-term stability and durability.
  • All operator touch areas use corrosion-free stainless steel and hard chrome-plated parts.
  • Online UPS system with automatic power control for computer, lights, and camera software.
  • User-friendly interface for easy configuration of inspection software.
  • Easy model tuning during inspection to quickly adapt to job variations.
  • Different tolerance levels can be set in different sections so only critical defects are rejected.
  • Reject image viewer for clear visualization and analysis of defects.
  • Special scratch and cluster detection for enhanced defect coverage.
  • All defective print images can be archived into the database for traceability and review.
  • Powerful software algorithms enable highly sensitive defect detection while maintaining high yield.
  • Region-wise online defect statistical report generation supports data-driven corrective actions.

Samples of Errors

Colour Variation
Colour Variation

Die Cutting
Die Cutting

Scum
Scum

Registration
Registration

Text Defect
Text Defect

Mix-up of Cartons
Mix-up of Cartons

Scratches
Scratches

Bar Code
Bar Code

Hot Foil
Hot Foil

Drip-off Coating
Drip-off Coating

Aqueous Coating
Aqueous Coating

UV Coating
UV Coating

Braille half-cut, Missing
Braille half-cut, Missing

Scratches or Wrinkle on Matte Lamination
Scratches or Wrinkle on Matte Lamination

Embossing
Embossing

Dead Insects or Stains
Dead Insects or Stains

Printing Defects
Printing Defects

Gross Colour Variation
Gross Colour Variation

Glue Missing from Window Film
Glue Missing from Window Film